3/11/2023 0 Comments Tubbler labsWith only 5' of height, it's scrog or lst. That's commonly used, a 600w hps covering 4'x4'. You'll be getting 25w psf so equivalent to 37.5w psf of hps. “We are able to react quickly to our customer requests…and get feedback.Fwir about led, a decent one is about 50% better than hps. And, no matter the manufacturing method, “We love the turnaround,” Tosi said. Like other Proto Labs customers, Tervis benefitted from the entire suite of services that the on-demand manufacturing company offers. “We’ve purchased several other molds for other parts as well as numerous machined and stereolithography parts,” Tosi said. I hate waiting.” But wait, there’s more: a suite of servicesīeyond the wine glass covers, Tervis has used Proto Labs’ CNC machining and 3D printing services, too. “Everything I asked for, whether I had questions on customer service people, or I was waiting on quotes, or waiting for parts, there was nothing slow about it. “Without Proto Labs’ quick-turn manufacturing services, we wouldn’t have been in a position to meet this unanticipated market demand.”įrom prototyping through to low-volume, end-use production parts, Tosi said he has been satisfied with Proto Labs’ services, and particularly lauded Proto Labs’ speed. “Proto Labs shipped in 10 days,” Tosi said. “They sold a lot faster than anticipated.” Luckily, Tosi said, they could deploy Proto Labs’ on-demand manufacturing services to produce more covers in a hurry. “We ran out almost immediately,” Tosi explained. Small shipments of the covered wine glasses were then sent to each of Tervis’ retail outlets in the U.S. The eventual design, and the material used-a food-safe, BPA-free polypropylene resin-resulted in a finished prototype Tosi said he was “quite pleased with.”īeyond the “fit” issue, Tosi said Proto Labs’ quick-turn capabilities also came through to meet “our need for speed the lead times were very short, and using Proto Labs was really the best way for us to get this new product into our customers’ hands quickly.” Product outcome: an immediate selloutĪ first run of covers for the wine glasses was ordered from Proto Labs, Tosi said, so that Tervis could test the market. Two iterations of injection-molded parts were run. Proto Labs’ applications engineers provided advice on mold design elements such as gating and ejector pins, which was valuable assistance for Tosi. The automated quoting system, and, in particular, the design for manufacturability (DFM) analysis that the quoting system provided, helped guide the cover’s design and development. Tosi turned to Proto Labs’ injection molding service for help with the covers. We needed a cover that was designed to ensure a snug fit, regardless of how many times the parts have gone through the dishwasher.” “The covers become too tight or too loose. Tosi explained that “our products generally undergo repeated dishwashing cycles,” which can create part shrinkage and cause an ill fit for any sort of lid or covering. It came from a fairly mundane household source: dishwashers. “So we were getting a lot of customer requests for a wine glass with a cover or lid.” As a result, the race was on to bring a covered wine glass model to market, with Tervis turning to Proto Labs’ injection molding service for help with both rapid prototyping and final-part manufacturing.ĭevelopment challenge, manufacturing solution: finding a fit-fastĪ design challenge emerged in the early product development stages. What Tervis didn’t anticipate, though, was that “a whole lot of people like to have their wine outdoors, on patios, and poolside, especially in places like Florida,” Tosi said. Tervis Tumbler, a Florida-based maker of drinkware, has developed a plastic, insulated wine glass that customers “absolutely love,” said Matt Tosi, a product innovation engineer for the company, which sells its products through major retail outlets such as Bed, Bath & Beyond and also sells personalized tumblers, sippy cups and water bottles directly to consumers. Tervis Tumbler leverages rapid injection molding for both prototypes and end-use partsĪngelo Gentile – Senior Writer, Proto Labs
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